By John P. Desmond, AI Trends Editor
More companies are successfully exploiting the predictions maintenance system that collects data by adding AI and iOT sensors that expects a defect and recommends precautionary action before the break or machines fail, in a demonstration of the AI ​​use issue with a proven price.
This growth is reflected in the prediction of the market. The size of the forecast restoration market today is 9.9 billion and it will increase to $ 28.2 billion by 2026. IOT Analytics Hamburg, Germany. The firm today counts more than 280 shopkeepers who offer solutions in the market, which will be more likely to be more than 500 by 2026.
“This research is a awakened call for people who are failing,” said Analyst Fernando Borge, author of the report.
Here is a review of certain experiences with the prediction maintenance system that combines AI and IOT sensors.
The aircraft engine manufacturer Rolls Roses Is Deployment of predicted analytics According to the recent account, the users of the carbon help reduce the production of its engines, while also improving the maintenance of the maintenance that users keep the aircraft maximizing in the air. Cio.
Rolls Rice created an intelligent engine platform to monitor the engine flight, collecting data on how weather conditions and pilots are flying. Machine learning is applied to data to customize governments for the restoration of individual engines.
“We are preparing our restoration governments to ensure that we are improving engine life, not according to his life,” said Rolls Rice Chief Information and Digital Officer Stuart Hughes. “This is a really variable service, seeing every engine as an individual engine.”
Consumers are watching less interference in service. Hughes said, “Rolls Rice has been monitoring and charging engines per hour for at least 20 years.” This part of the business is not new. But as we are ready, we have begun to understand the engine as a single engine. This is a lot about the personal nature of this engine. “
In addition to health care, predictions are being implemented in the manufacturing industry. Auckland, based in California, is using predictive analytics to identify non -intensive care unit (ICU) patients at the risk of rapid deterioration of the Consortium Caesar Caesar Premternity.
Although non -ICU patients who need unexpected transfer to the ICU are less than 4 % of the total population of the hospital, they account for 20 % of all hospital deaths, research scientists, research of research scientists, and Regional Director, Hospital Operations Research.
Caesar Premature is practicing prediction restoration in health care
Caesar Permantte developed the Advanced Alert Monitor (AAM) system, which took advantage of three predictive analytics models to analyze more than 70 factors in a patient’s electronic health record to produce a comprehensive risk score.
“The AAM system is the key to producing hours of risk scores for adult hospital patients in medical surgical and interim care units,” said Caesar Principal Executive Vice President and CIO Executive Vice President and CIO Executive Vice President and CIO Executive Vice President and CIO Executive Vice President and CIO Executive Vice President and CIO. “Remote hospital teams review the risk score every hour and inform the hospital’s rapid response teams when a potential malfunction is detected.
In advice to other practitioners, Daniels recommended how the tool would fit the workflow of health care teams. “It took us almost five years to make an early map of electronic medical record back and predictable models,” said Daniels. “Then it took us two to three years to move these models directly to the web services application that can be used in practice.”
As an example of the food industry, Fayet Will, a Pepsico Freuto Lee plant in Tan, is successfully using prediction maintenance, which is included in the year by 0.75 % and 2.88 %, with unplanned time, according to the site’s trusted engineering manager Carlos Callway. Service of plants.
Examples of surveillance include: Certified vibration readings by ultrasound helped the PC combustion motor prevent the entire potato chip from failing and shutting down the potato chip. A hot fuse holder was detected in the infrared analysis of the Central Pole for the GES automatic warehouse, which helped prevent the closure of the entire warehouse. And the increase in acid levels was found in the oil samples from the baked exterior gear box, which indicates the loss of oil, which enabled to stop the production of chatus puffs.
The Freuto Lee plant produces more than 150 million pounds every year, including lease, rifles, Chatto, Doretos, Fretos and Tostitos.
These types of surveillance include vibration analysis, which is used on mechanical applications, with the help of a third -party company that sends alerts to the plant for investigation and solutions. Another service partner performs quarterly vibration monitoring on select devices. All rooms and electrical panels at the Motor Control Center are monitored with quarterly infrared analysis, which is also used on electrical equipment, some rotating equipment, and heat exchangers. In addition, the plant has monitored ultrasonic for more than 15 years, and it is “like the pride and joy of our site from the forecast point of view.”
The project contains numerous products from the UE system of training for Alimis Ford, New York, Ultrasonic Equipment, Hardware and Software, and predictions.
Louisiana Alumina Plant automatic bearing restoration
Bearing, which wears over time in the weather and temperature variations in the case of automobiles, are an important candidate for IOT surveillance and prediction with AI. Nornda Elumina Grammarus, a plant in La, is looking for a big payment from its investment in a system to improve the lubrication of bearings in its production equipment.
As a result of this system, changes in the second year of use of new lubricating systems have decreased by 60 %, which has been translated by some, 000 900,000 in savings on bearings, which did not need to change and avoid time.
“Four hours is about $ 10 million worth of time -time prices,” said Russell Gudoon, a trusted engineer and millimeter instructor in the Plantoose Account.
Norlanda Alumina Plant is the only alumina plant operating in the United States. “If we close, you will need to import it,” Gadoon said. The plant experiences widespread dust, dirt and caustic substances, which complicate efforts on reliable and better recovery methods.
Norlanda Alumina tracks all motors and gear boxes with 1,500 RPM and more vibration readings, and is mostly less than 1,500 with ultrasound. Ultrasonic surveillance, beyond human hearing, voiced, Gadon introduced the plant in 2019 after joining the company. At that time, there was room for improvement of grease monitoring. “If the grease was not coming out of the seal, the mechanical supervisor did not count the period completely,” Gadoon said.
He said that after introducing automation, the grease system has improved dramatically. The system was also able to detect bearings in a belt, which was worn very fast due to the bearings pollution. “The tool -driven tracking helped prove that it was not inappropriate, but that it was wrong,” Gudoon said.
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